Easy to Implement

on Any Factory

Scalable

Ready to scale across different manufacturing sites

Fast Results

3 weeks from the initial meeting to a commercial operation

No Investment

No need to install new sensors or any hardware

Universal

Compatible with 30-year-old industrial automatization system

AI Operator

AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.

Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.

Nitric Acid Case Study

One of the largest phosphate and nitrogen fertilizers producers with 50+ manufacturing units struggled with the old production line with 80s equipment and 90s automatization system because of frequent human mistakes and production rate issues.

Problems

High GHG Emissions

Low Production Rate

High Energy Consumption

Human Mistakes

Metrics

+ $7,840,000

- $8,120,000

Money Per Year

GHG Emissions

109%

87%

Energy Consumption

112%

97.2%

Production Rate

93%

99.8%

Humans

AI Operator

Food Case Study

Mid-size food ingredients producer suffered from high variability and insufficient production rate on the food additive manufacturing unit.

Problems

Human Mistakes

Low Production Rate

High Energy Consumption

Unexpected Downtime

Metrics

+ $2,690,000

- $2,860,000

Money Per Year

Energy Consumption

112%

98%

Downtime Events

19

2

Production Rate

87%

98%

Humans

AI Operator

Cosmetic Case Study

#1 fine chemical producer in the US faced overage waste issues with poor product quality on the mixing reactor production line.

Problems

Unexpected Downtime

Low Production Rate

Off-Spec Products

Human Mistakes

Metrics

+ $3,040,000

- $3,310,000

Money Per Year

Downtime Events

28

0

Production Waste

27%

4%

Product Within Specs

73%

96%

Humans

AI Operator

Natural Gas Case Study

Independent oil & gas producer was frustrated with high GHG emissions and environmental penalties on the natural gas processing plant.

Problems

Human Mistakes

Low Production Rate

High Energy Consumption

High GHG Emissions

Metrics

+ $5,120,000

- $5,430,000

Money Per Year

GHG Emissions

116%

83%

Equipment Utilization

91%

99%

Product Yield

92%

100%

Humans

AI Operator

Privacy Policy

© 2021 Chemical Technologies, Inc.

Phone

646 284 3189

Address

142 W 57th St

New York, NY 10019

Founded in 2018, ChemTech AI

is a tech company that designs

and develops unique AI-driven

industrial solutions which are

distributed worldwide from our

headquarter in New York, USA.

Maximize manufacturing efficiency and increase profit by 18%

AI-based software designed to operate food, chemical, cosmetic, and oil & gas production lines. Fully autonomous and highly efficient.

Industrial Applications

646 284 3189