Easy to Implement
on Any Factory
Scalable
Ready to scale across different manufacturing sites
Fast Results
3 weeks from the initial meeting to a commercial operation
No Investment
No need to install new sensors or any hardware
Universal
Compatible with 30-year-old industrial automatization system
AI Operator
AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.
Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.
Nitric Acid Case Study
One of the largest phosphate and nitrogen fertilizers producers with 50+ manufacturing units struggled with the old production line with 80s equipment and 90s automatization system because of frequent human mistakes and production rate issues.
Problems
High GHG Emissions
Low Production Rate
High Energy Consumption
Human Mistakes
Metrics
+ $7,840,000
- $8,120,000
Money Per Year
GHG Emissions
109%
87%
Energy Consumption
112%
97.2%
Production Rate
93%
99.8%
Humans
AI Operator
Food Case Study
Mid-size food ingredients producer suffered from high variability and insufficient production rate on the food additive manufacturing unit.
Problems
Human Mistakes
Low Production Rate
High Energy Consumption
Unexpected Downtime
Metrics
+ $2,690,000
- $2,860,000
Money Per Year
Energy Consumption
112%
98%
Downtime Events
19
2
Production Rate
87%
98%
Humans
AI Operator
Cosmetic Case Study
#1 fine chemical producer in the US faced overage waste issues with poor product quality on the mixing reactor production line.
Problems
Unexpected Downtime
Low Production Rate
Off-Spec Products
Human Mistakes
Metrics
+ $3,040,000
- $3,310,000
Money Per Year
Downtime Events
28
0
Production Waste
27%
4%
Product Within Specs
73%
96%
Humans
AI Operator
Natural Gas Case Study
Independent oil & gas producer was frustrated with high GHG emissions and environmental penalties on the natural gas processing plant.
Problems
Human Mistakes
Low Production Rate
High Energy Consumption
High GHG Emissions
Metrics
+ $5,120,000
- $5,430,000
Money Per Year
GHG Emissions
116%
83%
Equipment Utilization
91%
99%
Product Yield
92%
100%
Humans
AI Operator
Privacy Policy
© 2022 Chemical Technologies, Inc.
Phone
646 284 3189
Inquiries
Address
287 Park Ave S
New York, NY 10010
Founded in 2018, ChemTech AI
is a tech company that designs
and develops unique AI-driven
industrial solutions which are
distributed worldwide from our
headquarter in New York, USA.
