Easy to Implement

on Any Factory

Scalable

Ready to scale across different manufacturing sites

Fast Results

3 weeks from the initial meeting to a commercial operation

No Investment

No need to install new sensors or any hardware

Universal

Compatible with 30-year-old industrial automatization system

AI Operator

AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.

Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.

Nitric Acid Case Study

One of the largest phosphate and nitrogen fertilizers producers with 50+ manufacturing units struggled to achieve the desired production rate due to human mistakes, outdated 80s equipment, and a 90s automatization system.

Problems

High GHG Emissions

Low Production Rate

High Energy Consumption

Human Mistakes

Metrics

+ $7,840,000

- $8,120,000

Money Per Year

GHG Emissions

109%

87%

Energy Consumption

112%

97.2%

Production Rate

93%

99.8%

Humans

AI Operator

Food Case Study

Mid-size food ingredients producer suffered from high variability and insufficient production rate on the food additive manufacturing unit.

Problems

Human Mistakes

Low Production Rate

High Energy Consumption

Unexpected Downtime

Metrics

+ $2,690,000

- $2,860,000

Money Per Year

Energy Consumption

112%

98%

Downtime Events

19

2

Production Rate

87%

98%

Humans

AI Operator

Cosmetic Case Study

#1 fine chemical producer in the US faced overage waste issues with poor product quality on the mixing reactor production line.

Problems

Unexpected Downtime

Low Production Rate

Off-Spec Products

Human Mistakes

Metrics

+ $3,040,000

- $3,310,000

Money Per Year

Downtime Events

28

0

Production Waste

27%

4%

Product Within Specs

73%

96%

Humans

AI Operator

Natural Gas Case Study

Independent oil & gas producer was frustrated with high GHG emissions and environmental penalties on the natural gas processing plant.

Problems

Human Mistakes

Low Production Rate

High Energy Consumption

High GHG Emissions

Metrics

+ $5,120,000

- $5,430,000

Money Per Year

GHG Emissions

116%

83%

Equipment Utilization

91%

99%

Product Yield

92%

100%

Humans

AI Operator

Privacy Policy

© 2022 Chemical Technologies, Inc.

Phone

646 284 3189

Address

287 Park Ave S

New York, NY 10010

Founded in 2018, ChemTech AI is a tech company that designs and develops unique AI-driven industrial solutions which are distributed worldwide from our headquarter in New York, USA.

Maximize manufacturing efficiency and increase profit by 18%

AI-based software designed to operate food, chemical, cosmetic, and oil & gas production lines. Fully autonomous and highly efficient.

Industrial Applications

646 284 3189