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Easy to Implement

on Any Factory

Scalable

Ready to scale across different manufacturing sites

Fast Results

3 weeks from the initial meeting to a commercial operation

No Investment

No need to install new sensors or any hardware

Universal

Compatible with 30-year-old industrial automatization system

AI Operator

AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.

Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.

Nitric Acid Case Study

Mono-pressure nitric acid process, replicated on three trains with a combined annual capacity of 420,000 tons, an integral part of an NPK fertilizer production complex.

Problems

Production rate fluctuations

Elevated N2O4 in the product acid in the wintertime

Excessive NOx emissions

Reduced production rate in the summertime

Results

NOx Emissions

-

60

%

Production Rate

+

6.63

%

Phosphoric Acid Case Study

Phosphoric acid production site processes four distinct grades of phosphate rock into 100,000 tons of P2O5 annually utilizing the dihydrate process.

Problems

Reduced recovery rate

Production rate fluctuations

Elevated SO3 ions in the product acid

Sudden fouling of instruments

Results

Recovery Rate

+

3.14

%

Production Rate

+

8.21

%

Pine Chemicals Case Study

Turpentine distillation facility processes byproducts from 18 paper mills into 60,000 tons of 95% α-pinene annually, separating β-pinene, camphene, carene, and limonene.

Problems

Reduced production rate

Losses of valuable pine chemicals in the bottom

Inconsistent product purity and composition

Column heating energy overconsumption

Results

Production Rate

+

11.2

%

α-Pinene losses

-

73

%

Petroleum Products Case Study

Crude oil distillation unit comprised of atmospheric and vacuum columns produces naphtha, jet fuel, diesel, gas oil, lubricating oil, and residue fractions from 140,000 bpd of crude oil.

Problems

Reduced jet-fuel and diesel fractions yield

Elevated gas oil viscosity and ash content

Sudden heat exchangers and column packing fouling

Heating energy overconsumption

Results

Energy Consumption

-

5.6

%

Diesel Yield

+

3.2

%

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© 2024 Chemical Technologies, Inc.

Phone

646 284 3189

Address

287 Park Ave S

New York, NY 10010

Founded in 2018, ChemTech AI is a tech company that designs and develops unique AI-driven industrial solutions distributed worldwide from our headquarters in New York, USA.

Surpass production excellence with the autonomous AI control

The easiest-to-deploy AI software that provides 

autonomous process control to profit hungry, 

environment-conscious manufacturers across 

food, cosmetic, chemical and refining industries.

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