Push operating limits. Safely.
Expand beyond historical operating ranges and run your process at true capacity, without process upsets.
-> Incorporates reaction kinetics and fluid dynamics into ML models
-> Infers feedstock parameters from process response
-> Hardcoded equipment limits and safety boundaries
Hold peak production. Continuously.
Prevent delayed and uncoordinated adjustments from pulling your process off optimal.
-> Autonomously sets every DCS setpoint
-> Considers all (250+) parameters to make a single decision
-> Considers parameter trends and rates of change
Secure results. Long-term
Take away the frustration of underachieved and fading gains with results guaranteed and sustained throughout your license.
-> Contractual minimum production improvement guarantee
-> Instant engineering support via WhatsApp
01
Push operating limits.
Safely.
Expand beyond historical operating ranges and run your process at true capacity, without process upsets.
02
Hold peak production. Continuously.
Prevent delayed and uncoordinated adjustments from pulling your process off optimal.
03
Secure results.
Long-term
Take away the frustration of underachieved and fading gains with results guaranteed and sustained throughout your license.
01
Review results from plants
like yours
See real production gains and ROI from comparable operations.
02
See your production potential
Prevent delayed and uncoordinated adjustments from pulling your process off optimal.
03
Secure results.
Long-term
Take away the frustration of underachieved and fading gains with results guaranteed and sustained throughout your license.
If You Run These Processes, We Can Help
Ammonia
Phosphoric Acid
Paraxylene
Urea
Ammonium Nitrate
Ethanol
Methanol
Terephthalic Acid
Biodiesel
Nitric Acid
Sulfuric Acid
Polyethylene
Stop Fighting for Fractional Gains. Achieve CapEx-Level Production Increases.
After years of tuning, upgrading control systems, and pushing your team to optimize every parameter, breaking through to a step change in production can feel out of reach. With autonomous software tailored to your plant, you can unlock CapEx-level production gains from the assets you already own.
Nitric Acid Case Study
Mono-pressure nitric acid process, replicated on three trains with a combined annual capacity of 420,000 tons, an integral part of an NPK fertilizer production complex.
NOx emissions
-
60
%
Production Rate
+
6.63
%
Problems
Production rate fluctuations
Elevated N2O4 in the product acid in the wintertime
Excessive NOx emissions
Reduced production rate in the summertime
Results
Phosphoric Acid Case Study
Phosphoric acid production site processes four distinct grades of phosphate rock into 100,000 tons of P2O5 annually utilizing the dihydrate process.
Problems
Reduced recovery rate
Production rate fluctuations
Elevated SO3 ions in the product acid
Sudden fouling of instruments
Results
Recovery Rate
+
3.14
%
Production Rate
+
8.21
%
Pine Chemicals Case Study
Turpentine distillation facility processes byproducts from 18 paper mills into 60,000 tons of 95% α-pinene annually, separating β-pinene, camphene, carene, and limonene.
Problems
Reduced production rate
Losses of valuable pine chemicals in the bottom
Inconsistent product purity and composition
Column heating energy overconsumption
Results
Production Rate
+
11.2
%
α-Pinene losses
-
73
%
Petroleum Products Case Study
Crude oil distillation unit comprised of atmospheric and vacuum columns produces naphtha, jet fuel, diesel, gas oil, lubricating oil, and residue fractions from 140,000 bpd of crude oil.
Problems
Reduced jet-fuel and diesel fractions yield
Elevated gas oil viscosity and ash content
Sudden heat exchangers and column packing fouling
Heating energy overconsumption
Results
Energy Consumption
-
5.6
%
Diesel Yield
+
3.2
%
Phone
646 284 3189
Address
447 Broadway, 2nd Floor, Suite 859
New York, NY 10013
Inquiries
Founded in 2018, ChemTech AI is a tech company that designs and develops unique AI-driven industrial solutions distributed worldwide from our headquarters in New York, USA.