Easy to Implement
on Any Factory
Scalable
Ready to scale across different manufacturing sites
Fast Results
3 weeks from the initial meeting to a commercial operation
No Investment
No need to install new sensors or any hardware
Universal
Compatible with 30-year-old industrial automatization system
AI Operator
AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.
Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.
Nitric Acid Case Study
One of the largest phosphate and nitrogen fertilizers producers with 50+ manufacturing units struggled to achieve the desired production rate due to human mistakes, outdated 80s equipment, and a 90s automatization system.
Problems
High GHG Emissions
Low Production Rate
High Energy Consumption
Human Mistakes
Metrics
+ $7,840,000
- $8,120,000
Money Per Year
GHG Emissions
109%
87%
Energy Consumption
112%
97.2%
Production Rate
93%
99.8%
Humans
AI Operator
Food Case Study
Mid-size food ingredients producer suffered from high variability and insufficient production rate on the food additive manufacturing unit.
Problems
Human Mistakes
Low Production Rate
High Energy Consumption
Unexpected Downtime
Metrics
+ $2,690,000
- $2,860,000
Money Per Year
Energy Consumption
112%
98%
Downtime Events
19
2
Production Rate
87%
98%
Humans
AI Operator
Cosmetic Case Study
#1 fine chemical producer in the US faced overage waste issues with poor product quality on the mixing reactor production line.
Problems
Unexpected Downtime
Low Production Rate
Off-Spec Products
Human Mistakes
Metrics
+ $3,040,000
- $3,310,000
Money Per Year
Downtime Events
28
0
Production Waste
27%
4%
Product Within Specs
73%
96%
Humans
AI Operator
Natural Gas Case Study
Independent oil & gas producer was frustrated with high GHG emissions and environmental penalties on the natural gas processing plant.
Problems
Human Mistakes
Low Production Rate
High Energy Consumption
High GHG Emissions
Metrics
+ $5,120,000
- $5,430,000
Money Per Year
GHG Emissions
116%
83%
Equipment Utilization
91%
99%
Product Yield
92%
100%
Humans
AI Operator
Privacy Policy
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Phone
646 284 3189
Inquiries
Address
287 Park Ave S
New York, NY 10010
Founded in 2018, ChemTech AI is a tech company that designs and develops unique AI-driven industrial solutions which are distributed worldwide from our headquarter in New York, USA.
