Easy to Implement
on Any Factory
Scalable
Ready to scale across different manufacturing sites
Fast Results
3 weeks from the initial meeting to a commercial operation
No Investment
No need to install new sensors or any hardware
Universal
Compatible with 30-year-old industrial automatization system
AI Operator
AI Operator is an AI-based software designed to operate production lines. It adjusts the production process in real-time by analyzing numerous parameters, including temperature, pressure, and product quality. As a result, AI Operator drastically improves manufacturing KPI such as production yield, energy costs, and greenhouse gas emissions.
Moreover, AI Operator guards manufacturing reliability. In case of an equipment failure or a process performance issue, AI Operator gets production back on track.
Nitric Acid Case Study
Mono-pressure nitric acid process, replicated on three trains with a combined annual capacity of 420,000 tons, an integral part of an NPK fertilizer production complex.
Problems
Production rate fluctuations
Elevated N2O4 in the product acid in the wintertime
Excessive NOx emissions
Reduced production rate in the summertime
Results
NOx Emissions
-
60
%
Production Rate
+
6.63
%
Phosphoric Acid Case Study
Phosphoric acid production site processes four distinct grades of phosphate rock into 100,000 tons of P2O5 annually utilizing the dihydrate process.
Problems
Reduced recovery rate
Production rate fluctuations
Elevated SO3 ions in the product acid
Sudden fouling of instruments
Results
Recovery Rate
+
3.14
%
Production Rate
+
8.21
%
Pine Chemicals Case Study
Turpentine distillation facility processes byproducts from 18 paper mills into 60,000 tons of 95% α-pinene annually, separating β-pinene, camphene, carene, and limonene.
Problems
Reduced production rate
Losses of valuable pine chemicals in the bottom
Inconsistent product purity and composition
Column heating energy overconsumption
Results
Production Rate
+
11.2
%
α-Pinene losses
-
73
%
Petroleum Products Case Study
Crude oil distillation unit comprised of atmospheric and vacuum columns produces naphtha, jet fuel, diesel, gas oil, lubricating oil, and residue fractions from 140,000 bpd of crude oil.
Problems
Reduced jet-fuel and diesel fractions yield
Elevated gas oil viscosity and ash content
Sudden heat exchangers and column packing fouling
Heating energy overconsumption
Results
Energy Consumption
-
5.6
%
Diesel Yield
+
3.2
%
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Phone
646 284 3189
Inquiries
Address
287 Park Ave S
New York, NY 10010
Founded in 2018, ChemTech AI is a tech company that designs and develops unique AI-driven industrial solutions distributed worldwide from our headquarters in New York, USA.
